major repairs is outlined in the POLARIS Service Manual and should be performed only by a SPORTSMAN / HO Owner’s Manual. P/N Sportsman HO Offroad Vehicle pdf manual download. Also for: Offroad Vehicle Polaris Sportsman EF Service Manual. Atv polaris This Official Polaris Sportsman And Sportsman And Hawkeye 2X4 Factory Service Manual provides detailed service information, step-by-step.

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See each listing for international shipping options and costs. Manual is used and in great condition. Improperly performing the procedures marked with a component failure and cause an accident, which may result in serious injury or death.

Polaris Sportsman 500 Manual

Power plug leads may need to be bent down so that the battery cover can be installed. Headlight Lamp Replacement When servicing a halogen lamp, don’t touch the lamp with bare fingers. The picture could be generic.

The exclusive remedy for breach of this warranty shall be, at Polaris’ exclusive option, repair or replacement of any defective materials, or com- ponents or products.

They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation. This manual contains the following sections Find the item you ordered. Secure the fuel cap, oil cap and seat. Squeeze and release the brake lever two or three times, then squeeze and hold. Lights Lower Headlamp Replacement 1. How to Get Service In the Country where your vehicle was purchased: Record your vehicle’s identification numbers and key number in the spaces provided.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Sales Mqnual and Conditions Apply to All Orders This website is not manhal with any product manufacturer mentioned in any way.


Department of Transportation DOT label. Polaris ATV Service Manuals Please visit our Home Page to see a complete list of all the useful service manuals we offer. Cleaning And Storage Do not allow these types of amnual to contact the vehicle.

Always use Polaris-recommended spark plugs.

Improper procedure could cause loss of control or overturn. Add the recommended demand drive fluid as needed to bring the level to the bottom of the fill hole threads. Sixity stands for value, selection and quality. Polishing The Vehicle Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Maintain the oil level at the bottom of the fill plug hole threads. It can also hinder vehicle performance.

When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. Immediately upon payment you will automatically be forwarded to our secure download page. Never install a hitch longer than 4″ 10 cm. Avoid crossing the side of any hill unless absolutely necessary. To print the manual completely, please, download it. Clean lights frequently and replace burned out lamps promptly. Poor Visibility Operating the ATV in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street.

As an off-road enthusiast, you represent the sport and can set a good example or a poor example for others to follow.

Vehicle Identification Numbers Record your vehicle’s identification numbers and key number in the spaces provided. Polaris ATVS service and repair manual, Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope. Oil Pump Priming Oil and Filter Change Oil Pump Priming This priming procedure must be performed whenever the oil hose connection between the oil tank sevice pump inlet has been disconnected.


Operator and passenger must always wear an approved helmet that fits properly and eye protection goggles or face shield.

Index of /service-manuals/polaris

Under normal operation, the diaphragm extends into the reservoir as fluid level drops. Get it here FREE if you don’t have, it also included o Water in the bottom of the crankcase can lead to engine damage and must be drained.

Air Filter Air Filter 1. Use caution when applying the auxiliary brake. Never operate the ATV with a spongy-feeling brake lever.

Download ATV Quad Complete Service Shop Repair Manuals PDF

Record maintenance and service in the Maintenance Log beginning on page Pre-ride Checklist Ensure proper operation Ensure operation Ensure proper operation Inspect, clean Drain deposits whenever visible Check operation, apply Polaris dielec- tric grease when lamp is replaced Check operation, apply Polaris dielec- tric grease when lamp is replaced Wear approved helmet, goggles, and Turn the back of sportsmqn headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly.

Battery Battery Charging Conventional Battery 1.

Start the engine and allow it to warm up.